Customer Background
The client is a large pharmaceutical and chemical enterprise specializing in both APIs and finished drug products. During the production process—particularly in crushing, mixing, and material handling—large amounts of dust and powder are generated. These not only compromise the cleanliness of the facility but also pose potential risks to employee health and product quality.
Following a recent plant expansion, the client realized that their traditional small baghouse collectors could no longer keep up with capacity or compliance requirements. A new high-efficiency, corrosion-resistant central dust collection system was needed to ensure stable operations and meet future growth.
Customer Challenges
Capacity expansion: Increased dust generation from new production lines exceeded the limits of existing systems.
Compliance requirements: Strict GMP and environmental standards demanded ultra-low emissions.
Material specifications: Equipment needed to be corrosion-resistant (handling acidic/alkaline substances) and meet hygienic standards for pharmaceutical plants.
Space & maintenance: A centralized solution was required to save floor space and simplify daily maintenance.
FengTu® Solution
Customized system design: A 30,000 CMH central industrial dust collection system tailored to the client’s production scale.
High-efficiency filtration: Equipped with filters rated 99.98% @ 0.2–2 micron, capturing fine pharmaceutical dust.
Corrosion resistance: Built with stainless steel and PP anti-corrosion lining, suitable for harsh pharmaceutical environments.
Automated collection: Dust is captured into sealed containers via automatic discharge valves, enabling reuse or safe disposal without secondary pollution.
Noise & energy optimization: Integrated VFD fans and silencers reduce energy consumption by ~20% compared to the old system.
Implementation & Collaboration
The FengTu® engineering team conducted a detailed on-site assessment, designing a system that matched the client’s plant layout and production process.
The project was delivered and commissioned within six weeks, ensuring alignment with the client’s expansion schedule. During handover, FengTu® technicians trained the client’s staff on operation and maintenance, while enabling remote monitoring for ongoing performance tracking.
Results & Value
Improved work environment: Air quality in the production area improved significantly, with employees reporting greater comfort.
Cost savings: The centralized system reduced energy consumption by 15% and maintenance labor by 30% compared with decentralized units.
Regulatory compliance: Dust emissions met GMP standards and environmental regulations.
Future scalability: The system currently runs at 70% capacity, leaving room for additional production lines.
Conclusion
FengTu® is dedicated to providing reliable dust collection solutions for pharmaceutical, chemical, and other high-standard industries. Whether for new construction projects or upgrading outdated systems, FengTu® can deliver customized, efficient, and durable solutions to support safe production and sustainable growth.
Contact us today to learn more about pharmaceutical and chemical dust collection solutions.
FAQs
What types of dust can the FengTu® pharmaceutical dust collector handle?
The system is designed to capture fine pharmaceutical powders and fragments generated during crushing, mixing, and material handling processes, with a filtration efficiency of 99.98% @ 0.2–2 micron.
Is the dust collector compliant with GMP and environmental standards?
What materials are used in the construction of the dust collector?
Can the system be scaled for future production line expansion?
How does the system reduce operating costs compared to traditional dust collectors?
